About Me

Electrical Engineer | PLC Programmer | Lean Six Sigma Black Belt

Eric Chambers

The best control systems successfully integrate hardware and software into a solution that safely and reliably controls a process, provides intuitive operation to the user, and is easy to repair and maintain. There are often many different solutions that can meet a customer’s requirements, but one containing these five characteristics will  exceed their expectations.

Electrical Engineer

I am a graduate of Missouri S&T and RPI, with over 15 years of experience working with distributed embedded control systems as a contractor for the US Navy. During this time I have worked in every aspect of the control system life cycle including design, testing, commissioning, troubleshooting, field service, and upgrades. For 5 years I was a remote field engineer, directly supporting the construction and integrated reactor plant testing of one of the most advanced and capable military ships ever made, the fast attack nuclear submarine USS HAWAII (SSN 776). While there, I teamed with many different organizations. Although the team faced many issues and challenges, as expected with such a complex and integrated machine, we were able to deliver the ship early and on budget by having open communications, seeking to understand before taking action, and using methodical troubleshooting to isolate each problem. Today, I apply the knowledge gained from my time as a field engineer to designing control systems with an improved operator experience, increased reliability, and simplified maintenance.

PLC Programmer

I am a certified PLC I Technician and Automation Technician from the University of Houston-Downtown. These programs provided a solid foundation in PLC programming (ladder logic using both file-based and tag-based addressing) and applications, robotics, and SCADA.  PLC programming is a great place to utilize lessons I have learned from my many years in embedded real-time control systems. My approach to programming is with the operator and maintenance technician in mind. Knowing that hardware components will eventually fail, fault handling algorithms that clearly identify the source can significantly reduce downtime, and can be used to provide predictable machine behavior when the fault occurs. Input mapping algorithms allow for a quick and simple code change to activate a spare channel when an input channel fails. Graphic panels allow for large amounts of information to be provided to the operator, but more is not always better. User interfaces should be designed to avoid information overload and nuisance indications. This can be accomplished by prioritizing the parameters, and putting lower priority parameters on secondary pages instead of cluttering the main screen. Paying attention to details like these can produce a machine that is enjoyable to operate and easy to maintain.

Lean Six Sigma Black Belt

LEAN is a powerful set of tools to analyze and improve a process. Rather than using the hero model to arbitrarily revamp the process, it draws the best solution out of the team that works within the process every day. I have facilitated many teams through the LEAN process with reductions in cost and task time reaching or exceeding 50% in most cases.  Cause Mapping taught by ThinkReliability, is a great tool to analyze for causality and then using the results to improve your process through error-proofing or Failure Mode and Effects Analysis (FMEA). I am always looking for new applications of the LEAN toolset to both the manufacturing floor and the business office. 5S is a tool typically used to clean and organize a physical workspace to optimize performance. While mentoring a Green Belt, we successfully applied 5S to a virtual workspace (a website used for workflow and file storage) achieving a 75% reduction in file search times and a 45% reduction in disk space usage.

Thank you for taking the time to get to know me a little.  If you have any questions or would like to discuss any of the topics above, please send me a message using the contact button.